LIGHTWELD 1500 XC

Production information

LIGHTWELD^TM 1500 XC

Name: LIGHTWELD 1500 XC
Brand: E-TEAM PHOTONICS CO.,LTD.
SKU: NO4504

Handheld Laser Welding & Cleaning System

QUICK SPECS:

LASER POWER

Up to 1500 W

HIGH PEAK POWER

Up to 2500 W

SINGLE SIDED WELD THICKNESS

Stainless Steel, Galvanized Steel,Mild Steel and Aluminum: Up to 4 mm

Copper: Up to 1mm

LASER CLEANING:

Adjustable width up to 15 mmPeak power up to 2500 W

INCLUDES:

Air-Cooled Base Unit
5 or 10 m (16 or 32') Gun Cable
5 or 10 m (16 or 32') Workpiece Clamp
User Guide
Welding Helmet with IR Shield
(2) Cleaning Nozzles
(3) Cleaning Nozzle Inserts
(4) Welding Nozzle Tips
Laser Safety Glasses OD 6+
3 m (10') CAT 6 Ethernet Cable
(5) Cover Slides

APPLICATIONS:

Metal fabrication shops
Auto body applications
Maintenance and repair
Construction and piping
Farm, furniture & appliances
Aerospace & transportation

LightWELD XC handheld laser welding and cleaning system expands the welding capabilities of LightWELD withcleaning modes to quickly and easily remove oils, rust and coatings before welding, and removes debris anddiscoloration after welding. Exceptional visual appearance without the time and expense of abrasives or chemicals.

For welding, LightWELD XC enables dramatically faster welding and provides higher-quality, consistent results acrossa wider range of materials and thicknesses than MIG or TIG with minimal distortion, undercut or burn-through.

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LightWELD Laser Welding and Cleaning
High Speed Welding	Up to 4X Faster than traditional methods - increased productivity for lower costs-per-part
High Quality Results	Consistent welding of thick, thin and reflective metals without distortion, undercut or burn-through - minimal heat affected zone
Easy to Use	Simple set up, easy to learn and operate for consistent high-quality welds and cleaning
Exceptional Visual Finishes	Removes oils, rust and coatings before welding, and debris and discoloration after welding without the time and expense of abrasives or chemicals
Enhanced Material Capability	Metals with dissimilar thicknesses, ultra-thin parts, copper welding, materials with low and high electrical conductivity
Wobble Welding	Up to 5 mm of additional weld width - increases capability and creates highly aesthetic seams
Operator Safety	Multi-level sensors and interlock safety features

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Laser Power	High Peak Power	Power	Mode Storage Capacity	Cleaning Width- Length	Wobble Length & Frequency	Dimensions LxWxH	Weight
Up to 1500 W	Up to 2500 W	220V Single Phase, 24 A	74	Up to 15 mm	Up to 300 Hz Up to 5 mm	641 x 316 x 534 mm 25.2 x 12.4 x 21”	53 kg 118 lbs

SAFETY FEATURES:

LightWELD XC is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

BULIT-IN FEATURE INCLUDE:

Key switch control of laser source and Emergency-stop button ensure deliberate operation
Fiber laser interlock verifies integrity of laser delivery to the welding and cleaning gun
2-step gun trigger, enable and then fire, for intentional operation
Part contact electrical interlock turns off the laser power if the gun is not in contact with the parts

Operators must wear all recommended personal protective equipment (PPE), including the IPG laser safety glasses

and IPG helmet with shield provided with LightWELD XC, laser-resistant and heat resistant gloves, caps, leather apron and other laser-resistant and heat-resistant clothing.

CONTROL PANEL AND CONNECTIONS:

Laser power up to 1500 W is easily adjusted with intuitive controls to quickly dial in optimum weld settings for various materials and thicknesses. With 74 stored preset and user-defined process parameters, novice welders can be trained and welding in a matter of hours. Select stored modes provide up to 2500 W of high peak power for even greater welding and cleaning capability.

Clearly labeled rear connections make getting started fast and easy. Laser delivery, gas and gun control is pre-wired in a 5 m (optional 10 m) cable. Just plug in the power cord and gas connection, attach the clamp to your work surface and you are ready to go. An ethernet connection provides access to advanced parameter settings to fine tune and save process parameters.

HANDHELD GUN & NOZZLE TIPS:

The handheld welding & cleaning gun is compact, ergonomic and comfortable. Specially designed nozzle tips for welding and cleaning applications, plus built-in wobble functionality enables operators to produce high quality welds consistently. Nozzle tips switch out easily to accommodate fusion welding, wire welding and cleaning which further optimizes productivity.

ACCESSORIES

LIGHTWELD WIRE FEEDER PACKAGE

P/N: CEU00003548XXXXU

This Wire Feeder package includes all necessary hardware and software to add a wire welding capability to the LightWELD XC.

Included with Wire Feeder Kit:

Wire Feed Unit
Proprietary Weld Head Nozzle Attachment
System Trigger Cable
4 tips: 0.8mm, 0.9mm, 1.2mm, 1.6mm
4 Rollers (2 U-Rollers, 2 V-Rollers)
4 Liners (2 Teflon liners, 2 Steel liners)
2 Wire Guide Tips (0.9 mm, 1.2 mm)
IPG Process Mode software upgrade

Used for manual laser wire welding of low carbon steel,stainless steel, aluminum, non-ferrous metals and other alloys
LightWELD XC provides synchronization trigger signal to wire feedunit. Wire feed settings adjusted on the wire feed unit
Wire feeder nozzle attachment guides wire precisely to theweld pool
LightWELD XC Process Modes provide standardparameter settings for typical materials and wire types

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LightWELD XC Wire Feeder Specifications
Wire feed delivery length	2.7 m (9 ft)
LightWELD XC Interface	Low Voltage enable signal cable
Wire Feed Speed Range	40 – 600 cm/min (15 - 230 ipm)
Compatible Wire Diameters	0.8 mm - 1.6mm
Wire Reel Capacity	1 kg (2 lb), 5 kg (10 lb) or 10 kg (25 lb) by shaft change
Compatible Wire Materials	Steel, Stainless Steel, Aluminum
Power Requirements	115V 50/60 Hz
Wire Feed Unit Weight	22 kg (48.4 lb)
Wire Feed Unit Dimensions (L x W x H)	420 mm (16.5 in) x 210 mm (8.3 in) x 570 mm (22.4 in)

LIGHTWELD WELDING CABINET

P/N:CEU00003073XXXXU

This heavy duty welding cabinet provides mobility for your LightWELD XC system and accessories.

KEY FEATURES INCLUDE:

Top platform sized for LightWELD XC system and & optional wire feeder
Three storage drawers with ball bearing slides
Cabinet for helmet storage

Locking cabinet with adjustable shelves
Platform & tether chains for two 9 in. gas cylinders
Cable hooks for LightWELD XC gun cableLockable swivel castors

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LightWELD XC Wire Feeder Specifications		Weight Capacity
Cart (L x W x H)	1238 mm (48.75 in) x 648 mm (25.5 in) x 850 mm (33.5 in)
Weight	73.2 kg (161.3 lb)
Top Surface (L x W)	875 mm (34.5 in) x 515 mm (20.3 in)	72.6 kg (160 lb)
Drawer 1 (L X W X H)	410 mm (16.3 in) x 320 mm (12.7 in) x 32 mm (1.3 in)	18.1 kg (40 lb)
Drawers 2 & 3 (L X W X H)	410 mm (16.3 in) x 320 mm (12.7 in) x 115 mm (4.5 in)	36.2 (80 lb) each
Helmet Cabinet (L X W)	495 mm (19.5 in) x 355 m (14 in)	18.1 kg (40 lb)
Cylinder Platform	Up to 225mm (9 in) gas cylinders