LightWELD XR

Production information

LightWELD^TM XR

Name: LightWELD XR
Brand: E-TEAM PHOTONICS CO.,LTD.
SKU: NO4516

eXtended Range Handheld Laser Welding & Cleaning System

QUICK SPECS:

LASER POWER

Up to 1500 W

WELDING CAPABILITY

Stainless, Galvanized & Mild Steel:up to 6.35 mm (0.250” )
Aluminum 3 & 5 Series: up to 6.35 mm (0.250”)
Aluminum 6 Series: up to 3 mm (0.120”)
Titanium & Nickel Alloys: up to 5 mm (0.200” )Copper: up to 2 mm (0.080”)

WELDING CAPABILITY

Pre- & Post-weld up to 15 mm width Pulsed cleaning power up to 2500 Wpeak power

INCLUDES:

LightWELD XR Unit
5 or 10 m (16 or 32’) Gun Cable
5 or 10 m (16 or 32‘) Workpiece Clamp
User Guide
Welding Helmet with IR Shield
(3) Cleaning Nozzles
(4) Welding Nozzles
Laser Safety Glasses OD 6+
3 m (10’) CAT 6 Ethernet Cable
(5) Cover Slides

APPLICATION:

Metal fabrication shops
Auto body applications
Maintenance and repair
Construction and piping
Farm, furniture & appliances
Aerospace & transportation

LightWELD XR extends the range of materials and thicknesses of previous models, enabling fabricators to benefitfrom a wide range of solutions. Pre-weld and post-weld cleaning functionality optimizes weld quality and productivity.

LightWELD systems are easy to learn and operate, 4X faster than TIG welding and produce high-quality, consistentresults for operators of all skill levels.

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LightWELD Laser Welding and Cleaning
High Speed Welding	Up to 4X Faster than traditional methods - increased productivity for lower costs-per-part
High Quality Results	Consistent welding of thick, thin and reflective metals without distortion, undercut or burn-through - minimal heat affected zone
Easy to Use	Simple set up, easy to learn and operate for consistent high-quality welds and cleaning
Exceptional Visual Finishes	Removes oils, rust and coatings before welding, and debris and discoloration after welding without the time and expense of abrasives or chemicals
Enhanced Material Capability	Sheet metal up to 0.250” thick, copper, titanium, nickel alloys, metals with dissimilar thicknesses, ultra-thin parts, materials with low and high electrical conductivity
Wobble Welding	Up to 5 mm of weld width - increases capability and creates highly aesthetic seams
Operator Safety	Multi-level sensors and interlock safety features

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Laser Power	Pulsed Cleaning Power	Power	Mode Storage Capacity	Cleaning Width-Length	Wobble Length & Frequency	Dimensions LxWxH	Weight
Up to 1500 W	Up to 2500 W Peak Power	220V Single Phase, 24 A	74	Up to 15 mm	Up to 300 Hz Up to 5 mm	641 x 316 x 534 mm 25.2” x 12.4” x 21”	53 kg 118 lbs

SAFETY FEATURES:

LightWELD XR is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

BUILT-IN FEATURES INCLUDE:

Key switch control of laser source and Emergency-stopbutton ensure deliberate operation
Fiber laser interlock verifies integrity of laser deliveryto the welding and cleaning gun
2-step gun trigger, enable and then fire, forintentional operation
Part contact electrical interlock turns off the laser powerif the gun is not in contact with the parts

Operators must wear all recommended personal protective equipment (PPE), including the IPG laser safety glassesand IPG helmet with shield provided with LightWELD XR, laser-resistant and heat resistant gloves, caps, leather apronand other laser-resistant and heat-resistant clothing.

CONTROL PANEL AND CONNECTIONS:

Laser power up to 1500 W for welding, and high-frequency pulsed cleaning up to 2500 W peak power is easily adjusted with intuitive controls to quickly dial in optimum weld settings for various materials and thicknesses. With 74 stored preset and user-defined process parameters, novice welders can be trained and welding in a matter of hours.

Clearly labeled rear connections make getting started fast and easy. Laser delivery, gas and gun control is pre-wired in a 5 m (optional 10 m) cable. Just plug in the power cord and gas connection, attach the workpiece clamp to your work surface and you are ready to go. An ethernet connection provides access to advanced parametersettings to fine tune and save process parameters.

HANDHELD GUN & NOZZLE TIPS:

The handheld welding & cleaning gun is compact, ergonomic and comfortable. Specially designed nozzle tips for welding and cleaning applications, plus built-in wobble functionality enables operators to produce high quality welds consistently. Nozzle tips switch out easily to accommodate fusion welding, wire welding and cleaning which further optimizes productivity.

ACCESSORIES

LightWELD WIRE FEEDER PACKAGE

P/N: CE00003548XXXXU

This optional wire feeder package includes all necessaryhardware and software to add a wire weldingcapability to the LightWELD XR.

Included with Wire Feeder Kit:

Wire Feed Unit
Proprietary Weld Head Nozzle Attachment
System Trigger Cable
4 tips: 0.8mm, 0.9mm, 1.2mm, 1.6mm
4 Rollers (2 U-Rollers, 2 V-Rollers)
4 Liners (2 Teflon liners, 2 Steel liners)
IPG Process Mode software upgrade

Used for manual laser wire welding of low carbon steel,stainless steel, aluminum, non-ferrous metals and other alloys
LightWELD XR provides synchronization trigger signal to wire feedunit. Wire feed settings adjusted on the wire feed unit
Wire feeder nozzle attachment guides wire precisely to theweld pool
LightWELD XR Process Modes provide standardparameter settings for typical materials and wire types

LightWELD enables dramatically faster welding and is easier to learn and operate than MIG or TIG. LighrWELD provides higher-quality, consistent results with minimal distortion or part deformation.

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LightWELD XR Wire Feeder Specifications
Wire feed delivery length	2.7 m (9 ft)
LightWELD XR Interface	Low Voltage enable signal cable
Wire Feed Speed Range	40 – 600 cm/min (15 - 230 ipm)
Compatible Wire Diameters	0.8 mm - 1.6 mm
Wire Reel Capacity	1 kg (2 lb), 5 kg (10 lb) or 10 kg (25 lb) by shaft change
Compatible Wire Materials	Steel, Stainless Steel, Aluminum
Power Requirements	115V 50/60 Hz
Wire Feed Unit Weight	22 kg (48.4 lb)
Wire Feed Unit Dimensions (L X W X H)	420 mm (16.5 in) x 210 mm (8.3 in) x 570 mm (22.4 in)

LightWELD WELDING CABINET

P/N: CEU00003073XXXXU

This heavy duty welding cabinet provides mobility for your LightWELD XR system and accessories.

KEY FEATURES INCLUDE:

Top platform sized for LightWELD XR systemand & optional wire feeder
Three storage drawers with ball bearing slides.
Cabinet for helmet storage

Locking cabinet with adjustable shelves
Platform & tether chains for two 9 in. gas cylinder
Cable hooks for LightWELD XR gun cable
Lockable swivel castors

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LightWELD XR Welding Cabinet Size		Weight Capacity
Cart (L x W x H)	1238 mm (48.75 in) x 648 mm (25.5 in) x 850 mm (33.5 in)
Weight	73.2 kg (161.3 lb)
Top Surface (L x W)	875 mm (34.5 in) x 515 mm (20.3 in)	72.6 kg (160 lb)
Drawer 1 (L X W X H)	410 mm (16.3 in) x 320 mm (12.7 in) x 32 mm (1.3 in)	18.1 kg (40 lb)
Drawers 2 & 3 (L X W X H)	410 mm (16.3 in) x 320 mm (12.7 in) x 115 mm (4.5 in)	36.2 (80 lb) each
Helmet Cabinet (L X W)	495 mm (19.5 in) x 355 m (14 in)	18.1 kg (40 lb)
Cylinder Platform	Up to two 9 in gas cylinders